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Bolt torquing services in Saudi Arabia, with 24/7 emergency call-out

On-site flange machining in Abqaiq

Flange Facing Services in Abqaiq

Flange facing services in Abqaiq for crude oil processing facilities, gas-oil separation plants and other sites across Abqaiq. We machine raised-face and RTJ flanges in place, restoring the gasket surface without removing pipework.

Flange Facing in Abqaiq

Flange Facing Services in Abqaiq

Abqaiq is home to one of the world's largest crude oil processing and stabilization facilities, surrounded by gas-oil separation plants, pipelines and pumping stations. It is an inland desert location, so crews deal with extreme summer heat and blowing sand, and work is planned around facilities that are critical to national crude supply and cannot be taken out of service lightly.

Sand and heat in Abqaiq damage exposed flange faces whenever joints are opened, and sour or wet crude service can pit faces over time. We machine damaged faces on site at processing plants, GOSPs and pumping stations, protecting the machined surface from sand until the joint is closed.

Our flange facing services in Abqaiq use the same calibrated equipment, procedures and reporting we use on sites across the Kingdom.

Flange facing goes hand in hand with bolt torquing: once the face is machined and the new gasket fitted, our crew tightens the joint, and the system can then be proven by hydrotesting.

See our step-by-step process for flange facing

What we offer

Flange facing services in Abqaiq

RTJ groove machining

Ring grooves cleaned up or re-cut to the correct profile and finish so ring gaskets seat and seal properly.

Heat exchanger and vessel flanges

Channel covers, girth flanges, nozzles and manways machined in place during shutdowns and turnarounds.

Machining plus bolt-up

We refit the gasket and tighten the joint with calibrated torque or tensioning tools, completing the repair in one visit.

Leaking flange or tight shutdown window?

Our bolting crews mobilize with calibrated equipment across Saudi Arabia, 24 hours a day.

FAQ

Flange facing services in Abqaiq: FAQ

How do you protect machined flange faces from sand in Abqaiq?

Faces are covered and sealed immediately after machining and stay protected until the gasket is fitted, so blowing sand does not scratch the new finish.

How do you manage summer heat on Abqaiq sites?

We schedule heavy work for cooler hours where the site allows, rotate crews, provide shade and water, and protect machines and instruments from sand and heat so work continues safely through the summer.

Can you machine flanges without removing the pipe?

Yes. Our machines mount inside the bore or around the outside of the flange and work in place, which avoids cutting, re-welding and heat treatment.

Request a quote

Request flange facing services in Abqaiq

Send us your joint details and schedule, and then a bolting specialist will reply with a recommended method and a quotation.

We aim to respond within one working day.

Request a quote for bolt torquing services

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