Hydrostatic testing
Testing piping, pipelines and equipment with water to the pressure and hold time set by the code and your specification.
Hydrotest services in Saudi Arabia for piping, pipelines, pressure vessels and heat exchangers. We prepare and run each test to the approved test pack with calibrated equipment, then drain, dry and reinstate the system so it is ready for service.
Hydrotesting
A hydrostatic test fills a system with water and raises it to a pressure above its design pressure, then holds it while every weld and joint is inspected. It proves the system is strong enough and leak-tight before it carries product, and it is required by the piping and pressure vessel codes for new construction and many repairs.
We handle the full sequence: reviewing the test pack, installing blinds and test spades, filling and venting, pressurising in stages, holding and inspecting, and then depressurising, draining and drying. Calibrated gauges and chart recorders give a clear record for your inspectors and any third-party witness.
Flanged joints are a common source of leaks during testing. Because our crews are bolting specialists, our hydrotest services in Saudi Arabia include making up temporary and permanent joints with controlled torque, and any leak can be corrected without waiting for another contractor.
Testing ties in with our other services: test blinds and flanges are made up by bolt torquing, damaged faces found during testing are repaired by flange facing, and lines are dried afterwards by nitrogen purging.
What we offer
Everything from test-pack review to final reinstatement, delivered by one crew with one point of contact.
Testing piping, pipelines and equipment with water to the pressure and hold time set by the code and your specification.
Where water cannot be used, pneumatic tests with the additional precautions and exclusion zones they require.
Preparing and reviewing test packs, marked-up drawings, limits, blinds and vent and drain points before testing.
Controlled filling with suitable water quality, including low-chloride water for stainless steel systems when specified.
Dewatering after the test and drying with air or nitrogen to the condition required before commissioning.
Installing and removing test blinds, fitting new gaskets and torquing every joint back into service.
How we work
We confirm limits, test pressure, hold time, isolations and inspection points against the approved procedure.
Blinds, gauges, chart recorder and a relief valve set for the test are installed, and high-point vents are opened.
The system is filled and air is vented completely, then allowed to stabilise in temperature.
Pressure is raised in stages to test pressure and held while the system is inspected and the result recorded.
The system is depressurised, drained and dried, blinds are removed and joints are reinstated with new gaskets.
Standards and safety
Our hydrotest services in Saudi Arabia follow the same safety and quality controls on every job.
Our services
Our bolting crews mobilize with calibrated equipment across Saudi Arabia, 24 hours a day.
FAQ
A hydrotest, or hydrostatic test, fills a pipe or vessel with water and pressurises it above its design pressure for a set time. Inspectors check for leaks and pressure drop to confirm the system is strong and tight before it goes into service.
The test pressure comes from the design code and your specification. For process piping to ASME B31.3, for example, it is normally 1.5 times the design pressure, adjusted for temperature. We work to the value in the approved test pack.
Water is almost incompressible, so very little energy is stored in the system. If something fails during a hydrotest it leaks rather than bursting violently, which makes it much safer than a pneumatic test.
Yes. Our hydrotest services in Saudi Arabia include draining the system after the test and drying it with air or nitrogen to the dew point or dryness your commissioning procedure requires.
Where we serve
We provide hydrotesting at plants, pipelines and project sites across the Kingdom. Choose a location for local details.
Request a quote
Send us your joint details and schedule, and then a bolting specialist will reply with a recommended method and a quotation.
Eastern Province
Kingdom of Saudi Arabia
Sun–Thu, 7:00 AM – 5:00 PM · Emergency call-out 24/7
We aim to respond within one working day.